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HEALTH

Operating room

Logistics

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Pharmacy

objective

Optimization of the planning of the operating room shifts.

results

Improved operating room efficiency by 30%.

Improvement in the placement of time slots that respect physicians’ work preferences.

Smoothing the resulting workload downstream of the operating theatre by balancing the distribution of operations and their type over the week – reduced peak load.

type

Group of clinics

context

Existing site

indicative realization

1.5 months

objective

Sizing of a future operating room.

35% reduction in waiting times throughout the entire patient journey in the operating theatre by optimising the time at which patients are called for surgery.

Gain of 24m2 by eliminating a superfluous waiting room.

Reduced patient waiting time at intake by 50% by identifying that an intake station was missing for the ambulatory patient flow.

Detection and elimination of a bottleneck in the patient changing rooms, redesign of the plans with the number of changing rooms required as calculated by the simulation.

type

Cantonal Hospital

context

Future site

indicative realization

2 months

objective

Sizing of patient and staff elevators.

results

Identification of a bottleneck in the staff elevators.

Validation of the sizing of the patient elevators on the volumes projected for 2030.

type

University Hospital

context

Extension of an existing site

indicative realization

1 month

PHARMA

Logistics

Production

Planning

objective

Evaluation of the production area and proposal of improvements.

results

25%(!) increase in production capacity on the coating process by optimizing the planning.

Highlighting the major impact on production of the duration of the pallet supply process: 1 minute spent in this process results in 7 hours of production lost per week. Proposed alternative.

Resizing the capacity of the future of the future automated laundry (+35%) to support the target production.

type

Pharma

context

Existing site

indicative realization

3 months

objective

Evaluation of the production area and proposal of improvements.

results

Resizing of 70% of the storage areas (30% undersized / 15% oversized / 25% not planned).

Gain of 30 pallet spaces by synchronizing logistics with manufacturing processes.

Optimization of the replenishment logic (levels and timings) to avoid shortages and reduce transportation.

type

Pharma

context

Extension of an existing site

indicative realization

3.5 months

objective

Validation of the dimensioning of the production and logistics areas.

results

Specific areas were found to be undersized (MAL, logistic areas). New quantitative sizing recommended.

Recommended organizational changes to optimize empty container consumption.

type

Pharma

context

Future site

indicative realization

2 months

INDUSTRY

Logistics

Production

Planning

Preparation of orders

objective

Minimize blockages due to the sterilization process and optimize the shuttle system used for sterilization.

results

Production increase of 7%.

Definition of actions in order of importance:

1. Change in the logic of product assignment to the sterilization equipment (retort) +5%

2. Avoid the use of buffers that cause unnecessary shuttle movements +1%

3. Reduce the number of sterilization containers +1%

We have proven that it was not necessary to invest in additional sterilization equipment.

type

Multinational

context

Existing site

1.8 mio items produced/dayour; 24 hours a day

indicative realization

2 months

objective

Track multi-sector data from production, through quality, to consumer complaints.

    results

    Development of an interface allowing adynamic monitoring of data with a view of the different sectors.

    A real time investigation.

    1. Connecting data from different sectors to consumer complaints.

    2. Conducting analysis among colleagues.

    3. Development of custom investigations.

    Prototype selected to be developed on all the sites of the multinational.

    type

    Multinational

    context

    Existing site

    indicative realization

    2 months

    TRANSPORT

    Logistics network optimization

    Vehicle tours

    objective

    Optimization of logistics network integrating production.

    results

    By optimizing the logistic network and smoothing the supply of products over the day (just-in-time arrival, according to the absorption capacity of the production line)

    • 30% reduction in the number of machines required for production.

    • 30% reduction in the number of vehicles needed for transportation.

    • 20% reduction in the number of kilometres travelled (emissions

      CO2) every day.

    • Reduction of delays by 50%.

    type

    Multinational

    context

    Existing network

    indicative realization

    1.5 months

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    Lausanne, Switzerland